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Manufacturing

What are Industrial Mixers Used for?

by Susan April 23, 2021
written by Susan

In the industrial and manufacturing industries, reliable experts are entrusted with producing high-quality products through industrial mixers. With the rise in different pressures, tanks, and speeds, mixers are often designed to work efficiently according to their demand in the industrial processes. You will usually lose count of the products that depend on the mixing machines. For that reason, there are several forms of mixing.

Batch mixing for industrial purposes

In this category of mixing, the materials are placed in a mixer. They are then blended for some time. That is, until they are mixed, completely. The next phase of the mixing process would be continuous mixing. In that case, materials are often added to the aqueous substance before rapid stirring begins. Some sessions would involve certain dissimilar methods.

Types of Industrial Mixers

a. Convective blenders

These types of mixers function within a short period of mixing. Industries prefer this kind of blender because it operates by working faster than other blenders. Even so, it is possible to diffuse operations. Physically, these mixers are firm in nature and come with a resolute shelf and an impeller. The tool rotates at a certain speed. So does the paddle and plow. Mixers classified under the category include ribbon blenders, lab stirrer mixer vertical, and paddle screw blenders. They usually transmit heat through motion.

b. Planetary mixers

A planet mixer is often used in the kitchen. It has a central mixing wand that rotates around a bowl, which happens to be stationary. You can usually change the attachment of the rod as required to accommodate the mixing goals easily.

This machine can also be helpful in mixing various substances and not just the dough. The bowl is often easily detached. It can also move quickly when the mixing is complete. The upright machines are known to be smaller in nature. Therefore, if you have a small space, the planetary mixer should be the ideal option for you.

One major drawback of using a planetary mixer is that the mixing level between the top and the bottom part of the bowel may be uneven. So, when using the machine for dough, some areas will be underdeveloped.

c. Spiral mixers

A spiral mixer is one of the popular types in the market. It is utilized in multiple settings because of the flexibility it has. It is also helpful in mixing dough efficiently with little to no friction, usually within the rotating bowl. The bowl will move around some spiral-like blade. The option therein comes in a broad range of different sizes that fit into target dough outputs. Besides, a spiral mixer utilizes less electricity compared to a horizontal unit.

Final Thoughts

So which mixer would you instead settle for? You should assess all your mixing needs before making that decision. If speed is the most critical attribute in this case, then you need to consider it. If the volume is the vital element, you need to weigh in on it. When appropriately identified, you are better placed to determine the ideal type of mixer and how it will work to your advantage.

April 23, 2021 0 comment
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Manufacturing

Ideal time delivery and quality with Monel Pipes

by Susan October 12, 2020
written by Susan

If you are looking forward to satisfactory quality, high-grade Monel Pipes, we assure you the guarantee of our product with the fastest supply in the market. Whether you order for a single piece or colossal bulk of the collection, we assure you of enjoying the same product standards and services. Operating since 2012, with an increase in several clients is proof of our hard work. Also, through commitment and customer loyalty that we have gained adequate quality supplies and in time delivery.

Supplies and Services:

We deal with all scale supply of Monel 400, Monel 500k along with the custom fittings including the:

  • Stainless Steel Flanges
  • Nickel Alloy Flanges
  • Duplex Fittings
  • Duplex and Super Duplex Flanges

So that you find the exact fittings as per your pipes. Apart from this, you can also avail our services of

  • Laser and Length Cutting
  • Slitting to Customize
  • Holes Drilling
  • Fabrication of Pipes

Features of the Monel Pipes:

Monel is an alloy made with the most commonly used components of 63% nickel, 28-34 % copper, and some additional impurities added as per requirement and performance grading. This combination makes the pipe materials cost-effective as well as much sturdy to be used in a number of industries. The Monel Pipes made with this high-quality alloy are most suitable for heavy industrial use as they are must resistant to acidic solutions and hydro-fluids. They assure you durability with outclass resistance to corrosion and cracking in water, chemicals, and petroleum products. These pipes are also most suitable for heat exchangers due to their ability to withstand high operational temperatures. To check its performance, these pipes are also passed through several industrial tests and proved 100% safe to use.

Production Standards:

To ensure the quality of our product, these pipes are fabricated under the International Production standard of:

  • ASTM B366
  • ASTM B564
  • MSS SP-43
  • MSS SP-95

With the size range varying from ½ ” -24″. All the fittings are also designed on the same parameters to match precisely the quality of the pipes.

Where to use them:

There is a massive list of industrial applications that you will find the Monel Pipes suitable for. Because of its resistive, lasting, and fine quality make it could be used in:

  • Pharmaceutical Industry
  • Gas Processing
  • Power Generation
  • Petrochemical Processing
  • Heat Exchangers
  • Condensers
  • Chemical Equipment

and a never-ending list of other such industries having to make use of acidic solutions, chemicals, and operating at many elevated temperatures.

Packaging and Delivery:

To avoid any damage to the pipes and maintain their shape and structures while delivering them, they are wrapped in plastic sheets with all the ends blinded with caps. Which also prevents any sort of dust or rust on the pipes. Later on, these pipes are stacked into wooden boxes and shipped to ensure an end to end safe delivery.

So, our products are manufactured as per the specifications of international standards to ensure quality and customized in the desired shape and sized required by the customer to fit into their requirement. Also, save your time and money to avail of our services along with the product for the best results.

October 12, 2020 0 comment
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Manufacturing

Understanding the History of Metal Deburring

by Susan September 18, 2020
written by Susan

Metal deburring is an essential part of the whole chain of sheet metal processes. The burr occurs on a metal sheet during the machining process. It can be removed using this process. The history of metal deburring dates to the 1980s when thin sheets were often punched and then nibbled into new material. Thicker sheets, on the other hand, were often cut using a plasma. An oxyfuel was also used to facilitate the cutting process. Read this article to learn more about metal deburring processes.

Deburring was for reducing the chances and risks of injury. For instance, stamped portions at the exit of a stamp come with razor-shape edges. In the past, the intention was to eliminate or get rid of the risks of injury during production.

Over the years, the laser was introduced into the market. Many people believed that deburring would not be necessary anymore since the machines cut burr-free if the parameters were set appropriately.

The opposite turned out to be true.

Although the punched segment had a positive and negative outcome, laser-cut parts came with sharp edges.

Before metal deburring became prominent in the industry, experts realized that there was the issue of the layer of oxide that accumulates on the sides during the beam flame cutting.

There was also a problem during the coating and welding processes. Experts realized that removing the oxide layer was not enough to get a perfect coating result.

The thickness of the coating was also sharp-edged in that the workpiece looked thin. Compared to the surface in wet painting, it looked dry on the surface. For that reason, producers began to develop various machines useful in rounding workpieces and their edges.

Currently, up to 0.2 mm edge round is standard. All too often, one is confronted with the requirements of 0.5 mm. This is usually for thin sheets.

2.0 mm is used in heavy plates.

Reasons for Deburring

There are several reasons for deburring. There are also multiple reasons for rounding. First of all, it prevents injuries. Then, deburred parts offer an aesthetic look.

All too often, tools used for bending the machines suffer from the formation of burr. They are also exposed to faster wear, particularly if the burr has not been removed.

This applies to the ironing out of the rolls that are used to straighten machines.

If the parts of metal sheets are machined, the burr should be removed. This is done to protect the devices used in the metal shaping process. Sharp edges may be precarious for laboratory gloves.

The process of burring metal may be dangerous if a thicker metal sheet is used.

Even though the word deburring refers to the basic removal of a burr, the processes below are often assigned to deburring.

Final Thoughts

A variety of sheet processors offer intensive rounding. But most people overlook the fact that every doubling process of the metal radius can lead to a folding expenditure. This may be determined by drawing a cross-section of that part and then calculating your material’s total surface area. Click here to learn more.

September 18, 2020 0 comment
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Manufacturing

Testing and professional PCB manufacturing

by Susan September 4, 2020
written by Susan

Do you want your PCBs to be manufactured from a tested and professional PCB manufacturing company? Then you have to try Turnkey PCB assembly manufacturing service for high-quality PCBs. They have the capability of designing, manufacturing of PCBs, PCB assembly, component sourcing, and electronic products manufacturing.

Why should you consider them?

Quality and customer comfort are their ideal priority. The manufactured PCBs are of the best quality as proper quality checks are made, and complete testing of PCBs is done before delivering them to the customers. They are the top leader in the PCB manufacturers, offering their services to various industries such as medical, aerospace, digital communication industry, etc. They achieve their deadlines so you can have your product ready within the given time. Their rates are very affordable for the quality of work they do. They also offer aftermarket customer service to resolve your issues regarding any of their product. And yes, they have professionals and experts who have vast experience in the electronics and PCB manufacturing.

They offer you many types of PCB manufacturing such as

Prototype PCB Manufacturing

They offer quick PCB prototype manufacturing services to their customers. The prototypes are of high quality and fabricated for you for the lowest possible price. Their prototypes allow the customers to test and check the performance, design, and capabilities of the prototype produced before its mass production. In this way, you can assure and verify that it is the right board for your device and meets your requirements as well.

 Multiplayer PCB manufacturing

Need a multilayer PCB for your device to operate perfectly? They will do it for you with excellence and perfection. They are able to manufacture up to 48 layer PCB with maximum efficiency and precision. Their experts consult you regarding the performance, your expected rates, and your multilayer PCB’s design before finalizing everything.

High-Frequency PCB manufacturing

They are the most experienced in fabricating superior, reliable performance high-frequency PCBs than any other PCB manufacturing company. The typical range of frequency of the boards they produce is 500MHz to 2GHz. They do a one-on-one discussion with their customers about finding an ideal substrate, calculating the required impedances, and dimensioning the conductor’s spacing and width.

  • Specifications of Turnkey PCB manufacturing service
  • Some of the key specifications of their PCB manufacturing are:
  • Hole tolerance: NTPH: + 0.05 or -0.05, PTH: + 0.075 or -0.075
  • Solder color: white, black, purple, red, yellow, etc.
  • Number of layers: up to 48 layers
  • Material: Aluminum, FR4, FR 4 Halogen-free, FR 2, FR 1, CEM 3, High TG, and CEM 1
  • Board Thickness: ≥0.1mm

Certifications:

The boards they fabricate in small quantity or mass production are in compliance with the certifications that are as follows:

  • ITAR certified
  • ISO 9001-2015
  • UL
  • ISO 13485
  • RoHS
  • IPC-A-610-D and ANSI/J-STD-001 standards- class II and class III

Any PCB technology you want to be designed, whether one prototype PCB or want a full stack of them, they are the one who you should consider for getting your work done.

September 4, 2020 0 comment
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Manufacturing

Top Five Reasons Why Businesses Invest in Electric Pallet Trucks

by Susan July 13, 2020
written by Susan

There you are at a crossroad, thinking whether you should buy a manual or an electric pallet truck. So, why should you buy the electric one when the manual pallet truck is significantly cheaper? Here are the top five reasons why many businesses opted for an electric pallet truck.

#1 Your Workers Will Love it

Especially if by then they relied on a manual pallet truck. An electric one will significantly make it easier for them as they won’t need to pull any heavy loads, the lifting is easier, and they will feel much less strained when the time to punch out comes. Adding an electric palette truck to your business tools will be seen as a sign that you care about their well-being. That usually is rewarded with loyalty and increased productivity from their side

#2 Increased Mobility

Electric palette trucks can not only move heavier loads, but they can move faster from one to another point. That is especially important if you plan to expand your operations or you already own a huge warehouse. The electric palette trucks are compact and can be fitted in tight spaces, unlike forklifts, that are way more robust.

#3 Good for the Environment

Compared to gas and diesel forklifts, they are way more environmentally friendly. They have zero influence on the environment, and they are practically noiseless. This is especially important because they are mainly used indoor. Everyone that has ever worked in someplace with diesel or gas forklifts values all that more than everyone else.

#4 Increased Productivity

Previously, if you had one manual palette truck, you needed two guys to pull the heaviest loads or spread the loads over two or more trucks. That put everyone under strain, and it consumed a lot of time. On the other hand, an electric palette truck solves those issues as it provides easier and faster movement, plus as mentioned earlier, your operators are less strenuous. 

#5 Excellent Visibility

Thanks to their compact design, the operators have a clear view at the front, as well as the sideways. As a result, they can quickly and easily attach/detach pallets which is a big part of the work process. Furthermore, the excellent visibility minimizes the chances for an accident. That is especially important if there are plenty of other workers within that facility.

In Conclusion

If this hasn’t convinced you to start browsing the web for a “professional Electric Pallet Truck China factory“, not many other things will. Of course, there are even more reasons why one should buy an electric palette truck. But listing every one of them will feel overwhelming.

So instead of focusing on other reasons to buy an electric palette truck, you should focus more on how to identify a reputable brand for electric palette trucks. One should have a reputation for many years, offer a top warranty, and whose reviews are always decorated with four stars and more.

July 13, 2020 0 comment
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Manufacturing

Top Tips For Choosing A Transceiver Manufacturer

by Susan November 25, 2019
written by Susan

When selecting an optical transceiver, you should ensure that it has a compatible module. Of course, almost 80 percent of users are overly worried about the quality as well. As you may also know, there is a price that comes with the compatibility of different optical modules. It is usually slightly lower than the actual cost. That’s why it is vital to find out if the module of your transceiver is compatible with other devices. In this article, we also guide you in the selection process of a transceiver manufacturer.

  1. The Experience Of The Manufacturer

An experienced manufacturer is one who is well versed in the systems of an optical transceiver. Therefore, you need to consider working with one who comprehends the operations of your company. The professional should also have an in-depth understanding of your data center. That way, the individual can conduct excellent installation services in your company. Other than that, the person you decide to hire, in this case, an experienced manufacturer, should also be able to offer your repair services in case your optical transceiver becomes faulty at some point.

    2. Professional Testing Capabilities

The manufacturer of your optic transceiver should be in a position to conduct extensive tests on the product before launching it in the market. To ensure the production of quality optical modules, the individual should conduct strict tests prior to shipment. Some of the tests include parameter test, switch test, in addition to material test. Besides, the professional should also find out if the module is compatible with your devices.

3. Ability To Issue Long-term Warranty

A warranty is a protection plan against a few issues that may impact the effective operation of your transceiver. Being in the tech industry, you should be familiar with some of the pros of hiring equipment or purchasing in this case, from a reliable manufacturer who offers a long term warranty. Some of the advantages include having a long term protection plan against the adverse environmental issues that may affect your transceiver. To be on the safe side of things, consider placing your order in a firm that values the long term usage of your products. In this case, you also need to invest in one that offers a stable warranty.

4. Check Online Reviews

With the rise in the use of technology, plenty of transceivers manufacturers are focused on using the internet to market their products. For that reason, their clients will use the internet to leave reviews online. That is where you should be looking into. An online review regarding a transceiver manufacturer should be an open window for you to garner more information regarding a manufacturer. If you read positive reviews, you should blatantly settle for the manufacturer. If the reviews are negative, then you should look for a better manufacturer.

Take-Home

Your transceiver manufacturer should be well versed with the market and industry trends of your business. Because there are several manufacturers in the sector, you need to identify critical areas to look at when hiring one. That is why we have compiled a list of key points to consider when choosing a manufacturer.

November 25, 2019 0 comment
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Manufacturing

How Do I Go About Creating An Amazing Billboard Ad

by Susan November 27, 2018
written by Susan

Many years down the line, billboards still remain a top method of advertising for marketers. People still look at billboards the same way they did ten years ago. However, something has changed about the billboards themselves; now they’ve become digitalized. Companies such as Bibiled specialize in providing their customers with top-notch digital billboard designs.

Today, you will find digital billboards everywhere. They have a powerful branding impact and somehow, affect a user’s decision-making process. With digital billboards becoming more and more competitive, it has become necessary for marketers to improve their strategies.

Billboard Ad

Billboard Ad

Here are some tips to give your billboard the highest chance of being noticed:

  1. Use a few words

Since most people are usually on the move when they read billboards, it’s recommended that you use few words. Use as few words as possible; about 5 words should be enough. However, if you can play around with more words and still keep the message easy to read, that would still be fine.

  1. Don’t expect direct feedback

There’s no need to cover the entire billboard with your contact information. People who look at billboards will most probably not have the time to check your website address or your phone number.

Billboard Ad

Billboard Ad

Billboards are a secondary advertising medium. You cannot rely on it to get basic information about your company to the public. Don’t expect that people who read the billboard to call or visit your website.

  1. Get noticed without being a distraction

Considering that most billboards are found on the roadsides, it’s quite obvious that they’re targeting pedestrians, drivers, and cyclists. As a marketer, your main interest should be catching the eye of your prospect without distracting them to cause an accident.

  1. Be smart and witty

If the content on your billboard ad is boring, it’ll be ignored a lot. A smart advert will not only grab the prospects’ attention but will also leave a lasting impression. However, do not go overboard with it; if it’s too witty, most people might not get it.

In as much as you try to have fun with the content, don’t create complex puzzles that will leave people wondering what you actually meant.

Billboard Ad

Billboard Ad

  1. Invest in multiple billboards

If you’re looking for better results, invest in multiple billboards. If you’re targeting a mass market, you should get more billboards so that you can reach a wider audience.

More eyes will see your ad if you have many billboards distributed all over the place.

  1. Watch out for the size of the logo

When you’re paying a lot of money to advertise your products or services, you will want to get the value for what you pay for. Most companies want the brand to cover a larger portion so that it’s visible to more people. While this is understandable, you don’t the logo to be so large that it distracts people from reading the message. Ensure that there’s a balance. Sometimes you don’t even need to show the logo at all but people will still identify your brand.

November 27, 2018 0 comment
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